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A Contractor’s Guide to Driveway Repair

Sep 27, 2024 | Blog

Fixing a driveway might seem straightforward, but as any contractor knows, the devil’s in the details. Whether you’re dealing with cracks, dips, or a full-on replacement, getting it right means understanding the process from start to finish. Let’s walk through how to tackle a driveway repair in a way that makes it last—and keeps your customers happy.

Step 1: Assess the Damage

Before you even think about getting your hands dirty, the first thing you’ve got to do is assess the condition of the driveway. Are you looking at surface-level cracks, or are there deeper issues like settling or poor drainage? If you don’t fix the underlying problems, any patch job is just a temporary Band-Aid.

Key things to look for:

  • Cracks: How big are they? Are they spiderweb-like or large enough to stick a finger through?
  • Pooling Water: Does the driveway slope properly, or are there areas where water tends to gather?
  • Potholes: Potholes are a sign that the base layer might be failing, so you’ll need more than just surface repairs.

Step 2: Choose Your Repair Method

Once you know what you’re dealing with, it’s time to pick the right repair method. Different problems call for different solutions, and using the wrong method can cost you down the road (pun intended).

  • For Cracks: If the cracks are small—under a quarter of an inch—you can usually get away with a crack filler. For larger cracks, you might need to use a cold patch or even remove and replace sections of the driveway.

  • For Potholes: Potholes usually mean the sub-base has deteriorated, so you’ll need to dig out the area, fill it with gravel, compact it, and then apply a hot or cold patch.

  • For Surface Wear: If the surface is just worn out but structurally sound, an overlay or sealant can bring it back to life.

Step 3: Fixing Cracks and Potholes

If cracks are the main issue, start by cleaning them out. Use a wire brush or a pressure washer to get rid of any debris, dirt, or weeds. Once the cracks are clean, apply a crack filler using a caulking gun for smaller cracks, or a trowel for larger ones. Afterward, smooth it out and let it set.

For potholes, it’s a bit more involved. After cleaning out the loose material, you’ll need to backfill the hole with gravel. Compact the gravel as you go—don’t skip this step, or you’ll end up with the same problem again in no time. Once that’s done, add your asphalt mix (hot or cold patch, depending on the size) and use a tamper or roller to compact it.

Step 4: Seal and Protect

Once the cracks and potholes are repaired, it’s time to protect the surface. A good sealant is your best friend here. Applying a sealant does more than just make the driveway look good—it helps prevent future damage by sealing out water and UV rays.

Make sure the driveway is clean and dry before applying the sealant. Use a squeegee to spread it evenly across the surface. You’ll usually need two coats for best results, but follow the product’s guidelines.

Step 5: Know When to Replace

Sometimes, repairs just won’t cut it. If the driveway is more patchwork than pavement or if the base layer is failing across large sections, it might be time for a full replacement. Don’t be afraid to recommend it—after all, a proper replacement can save your client a lot of headaches down the road.

A full replacement means tearing out the old driveway, regrading the surface, and laying a new base before applying the top layer of asphalt or concrete. It’s more work, but when done right, it can last for decades.

Fixing a driveway is about more than just aesthetics. It’s about function and longevity. Contractors who take the time to assess the situation properly and choose the right repair method will not only get the job done right, but they’ll build a reputation for quality work. That’s what keeps clients coming back—and that’s what sets you apart in this industry.

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